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Product Design and Development Overview

Product Roadmap

RAST is developing several engineered designs for licensing by potential OEM customers. The fundamental VARIO design configurations to be licensed include :

Embedded and Integrated VARIO Expandable QWERTY Full Size and Thumb Keyboards
  • Expandable elasticized QWERTY full size and thumb keyboard designs, capable of housing additional function keys, cursor joystick and accommodating design variations expanding up to the full dimensions of a touch-typing keyboard (10 5/8” wide and ¾ inch key-center to key-center spacing) with comparable tactile-touch feedback and the ability to operate in intermediate positions for thumb keyboard or single finger typing in constrained space environments.

Embedded Expandable Cell Phone Keypad,

  • Expandable elasticized “micro-size” cell phone keypads with materials and mechanical design for the very small form factor with alphanumeric phone keypad and subset of functions, expanding to approximately twice the area size of the basic phone body, and generally used for dialing and SMS and MMS messaging, operated by thumb or single fingertip motions.

Attachable Accessory Full Size QWERTY VARIO Keyboard

  • VARIO expandable keyboard product configured as an accessory keyboard attached to a PDA Phone or PocketPC through wire, Bluetooth or a comparable wireless connectivity mechanism. This design contains 98% parts commonality with the embedded full-size QWERTY keyboard design, and can accommodate a wide range of physical product variations and stylistic options that an OEM manufacturer may choose to develop.
Click PLAY to watch
Vario Demonstration Video.



"RAST has the proprietary technology that enables true application mobility for smart handheld devices by embedding an expandable keyboard providing the same proven functionality and convenience of desktops and laptops "

-Alan Liker-

The electrical layer of an attachable VARIO keyboard translates user keystrokes into data that can be transmitted through standard wired or wireless data transfer protocols. This layer consists of a keyswitch assembly configuration mechanically coupled to the keytop assemblies, and a unique flexible multipleated printed circuit harness with an appropriate electrical interface for the specific client host product. The multi-fold harness configuration at the base of the keyswitch assemblies minimizes moving harness components. The VARIO assembly can be configured for any host standard interface including direct cable connection, IBM PS/2, USB, Firewire, irDa, Bluetooth, or Wi-Fi, as detailed below:

VARIO Host Interface Options for Attachable VARIO Keyboards

Interface Type

Interface Standard

Bi-Directional Capable

Battery Required

Wired

IBM PS/2

Yes

No

Wired

IBM 5 pin mini

Yes

No

Wired

Universal Serial Bus

Yes

No

Wired

Firewire

Yes

No

Optical

irDa (infrared)

No

Yes

RF

Low frequency (30mHz)

Yes

Yes

RF

802.11a

Yes

Yes

RF

Wi-Fi (802.11b)

Yes

Yes

RF

Bluetooth

Yes

Yes

Key Features of the VARIO Designs

Differentiating features of expandable VARIO keyboard designs are listed below:

  • Adaptability for “building into” OEM opportunities as an embedded and integrated expandable and contractible keyboard mechanism, or as a separate, after-market attachable accessory for handheld devices.
    • Protection of comprehensive patent portfolio covering design and configuration variations for all classes, sizes, and key layout formats of expandable keyboards and keypads.
    • Design compatibility with low unit cost high-volume manufacturing, assembly and testing techniques.
    • Engineered to minimize stress and facilitate use of thin light materials.
      • All other full size QWERTY keyboard designs are too bulky, thick, or heavy to integrate into cell phones and PDA’s.
  • Usable in up to three convenient keyboard states of expansion
    • Contracted keyboard state for minimal data entry and short message service (SMS) for single finger input “on the run.”
    • Fully extended mode for
      • 100% full size touch-typing keyboard for a familiar tactile-feedback experience comparable to a desktop, when incorporated in a handheld or mini-notebook PC, and
      • for larger, user-friendly keyboard areas for QWERTY thumb keyboards used in smartphone and PDA phone devices, and
      • for increasing available phone keypad area by approximately 100% to enable stowing under display housing in a “micro-size” styled form factor.
    • Intermediate expansion of keyboard for more convenient and accurate message usage in limited space situations.
  • Superior tactile feel with natural feedback in full size expandable QWERTY keyboards.
    • Full pitch (space between keys) both horizontally and vertically (the same as desktop keyboards).
    • Optional expandable variable-width keytops.
    • Standard 5-row QWERTY layout.
    • Optional 4-row QWERTY layout, if desired.

Future VARIO engineering design configurations will include 1) a keyboard design with variable-width keys, and 2) a keyboard design that also expands longitudinally, and will be optimized to target particular OEM market segments and their end user customers.

  • Variable-width keys expand along with the keyboard assembly to allow increased contraction and expansion. This technique can allow for more compact designs than normal fixed-width keys.
  • A keyboard design that will expand laterally and longitudinally provides maximum compaction, particularly for small keypad designs, employing a special elasticized member structure that supports two dimensional expansion and contraction.

Customizing, Qualifying, and Costing Reference Designs and Prototyping Models for Client Product Requirements

RAST’s OEM licensing strategy encompasses the ability to support client product engineering and manufacturing design projects through its development engineering design team. RAST recognizes that each OEM platform and manufacturer has their own packaging and interfacing requirements and may have their own unique customized product engineering, manufacturing methodologies, and fabrication process preferences. RAST’s team, working with the specific business and product objectives of the client, can provide customized production reference designs of VARIO keyboards and keypads for cost-effective embedding and integration into various handheld product configurations and aftermarket accessory products of OEM partners.

 

In business discussions with potential licensing clients regarding their specific product configuration requirements, RAST can propose to provide, depending upon the client’s development and manufacturing implementation strategies, fully detailed mechanical engineering reference designs for the keyboard and keypad products, together with CAD/CAM parts and assembly drawings, appropriate analyses of mechanical design tolerance testing and fabric stress-strain behavior, description of high volume production and fabrication processes for components and assemblies, bills of materials and estimated volume costs for parts and fabrication. RAST can also propose rapid prototyping models through its professional engineering team and network of associated supplier and industry resources for specialized mechanical parts and fabric manufacturing and testing.

As part of the evaluation process, manufacturing partners will need to understand the materials, cost, and fabrication for VARIO products. RAST has created specific detailed engineering and design information from which to produce volume production versions of VARIO keyboards. This also includes the recommended assembly techniques and associated tooling and fixture requirements for manufacturing and takes into account lower offshore labor costs in countries where these handheld devices are generally manufactured (i.e. China).

Per-unit costing is available for the full size keyboard product with 100% expandable keyboard (2:1 expansion) with fixed key width keycaps, and will be available for (2), the micro-size keypad, which resides in micro cell phones and will feature both lateral and longitudinal expansion of approximately 30%. For integration with client products, certain elements of an embedded design will replace similar elements of existing products (e.g., keyboard frame and latch, keyboard backplate, electrical contact harness), thereby constituting an offset in computing the estimated incremental cost and weight of the VARIO keyboards.

Manufacturing and assembly production costs are supported by computer CAD design and process information for the complete keyboard/keypad assemblies, including housings, expansion mechanism, fabric attachment methods, specialized tool fixture(s), key assemblies and circuitry harnesses. Therefore, RAST is in a position to support an OEM’s engineering and manufacturing teams with cooperative services to develop tooling, fixtures, and production and assembly methodologies, and costs for a licensee’s specified product. This data will be sufficient in quality to enable an OEM manufacturer, after full review, to be satisfied that the product can be manufactured using the OEM’s own (or subcontracted) processes within a financially affordable cost range and with the qualitatively acceptable targeted level of performance and industrial design integration.

Developing Specific Client Configurations of VARIO Fabric/Keyswitch Configurations and Mechanical Assemblies

VARIO expandable keyboard technologies possess unique characteristics to enable new product variations in keyboard size and key button “touch-and-feel,” adaptable to different form factors in handheld cell phones, smartphones, PDA phones, and handheld PC’s. Thus, device manufacturers incorporating VARIO technologies have new degrees of freedom in designing for competitive advantages in style and features. For example, configurations for keyboards can be developed which stretch from a contracted position to an expanded size covering the expansion/contraction ratios of approximately 2:1 up to 2.7:1, while accommodating different keycap size and keyswitch requirements.

For a convenient user friendly smartphone operation, a 7 1/2” QWERTY thumb keyboard can be packaged in a housing width of approximately 3 1/2”” for storage or single finger operation, while, for a handheld or mini-noterbook PC, a 10 3/8” full size QWERTY touch-typing keyboard can contract to a width of approximately 4 1/2.” Expandable keypads for voice cell phones can similarly allow great flexibility in the phone form and case design by shrinking the total product housing to the approximate size of the display without compromising the visual ease of phone dialing or use of the hidden expandable keypad for SMS messaging.

Similarly, VARIO designs for keypads and keyboards can have keyswitch assemblies which can be composed of molded keycap/rubber dome/ keyswitch assemblies to provide the familiar tactile-touch feedback for sustained and rapid low-error rate data input operations, or can have membrane switches using diaphragm snap dome switches for thumb operated dialing and smartphone applications. Each of these sets of features requires selection of appropriate fabrics, keyswitches, and production assembly methods to optimize cost and long term reliability and performance.

All non-fabric materials and components used in the design and manufacturing of VARIO technology keyboards are widely used in mass production of keyboards and therefore already meet high standards of quality assurance and testing. Accordingly, RAST’s efforts for quality assurance and testing are focused on materials which are unique in the construction of a VARIO keyboard.

For the critical design of customized fabric/keyswitch configuration assemblies, RAST has contracted with a senior research scientist in textile and fiber engineering under an exclusive agreement encompassing all designs of expandable elasticized keyboards, to provide his expertise, and that of associates, in the areas of elastic yarn, elastane fibers, fabric formation and evaluation of textile performance as applied to the development and production of VARIO keyboard and keypad configurations. This group is associated with an institution that is an international quality leader in education, research, and outreach in the science, engineering, and management of fibers and textile materials and manufacturing technology. RAST also has, in Los Angeles as part of its local team, an experienced professional in fabric construction and weaving with a versatile weaving loom to provide, virtually instantaneously, fabric samples for application to different client requirements.

This association also provides RAST with access to a broad array of yarn and fabric formulation and physical testing equipment in research laboratories, and to yarn production and fabric weaving machines to provide rapid prototyping and very short production runs of specialty customized fabrics to best meet differing client product configurations for VARIO keyboards.

Elasticity of woven fabrics with elastane fibers is enabled by combination yarns in the weaving process condensing the fa­bric during the finishing process by equivalent relaxing or shrinking processes and depends on the type and composition of the com­bination yarns, the type and con­struction of the fabric, and on the finishing conditions. For suitable fabrics to be used in VARIO keyboards and keypads, RAST has studied and performed successful tests and understands the manufacturing practices, bonding/attachment techniques, fabric and yarn specifications and other matters necessary to engineer, test and verify the required performance of the production fabrics.

In order to select or create specific fabrics and keyswitch designs for a particular device manufacturer’s needs, a process has been developed which allows selection, testing, and qualification of the particular fabrics, keyswitch assemblies and their attachment using production materials, tooling and processes, (e.g., molds, stereo lithography, polycarbonate and ABS plastics materials, elastane fabrics, attachment methods) to verify the long term reliability and performance of the fabric/keyswitch combination. This process is briefly described as follows:

  • Based on discussions with the client regarding their desired specification of form factor and keyboard performance (size, keyswitch type), yarns and fabric formulation combinations will be selected for both the warp (non-stretchable direction) and weft (stretchable direction).
  • Sample fabrics will be sent to a certified laboratory testing facility, which is used by the yarn and textile industry under a consulting contract to RAST LLC. Both static and dynamic tests will be performed, according to established textile industry protocols, to establish life-cycle reliability and recovery performance. A list of sample testing eqipment for this procedure is presetned as Appendix A. To achieve optimal performance, RAST can re-engineer the yarn formulation (e.g., % elastane core content, covering material selection) or fabric construction (e.g., weave density, weave tension) to produce the desired performance.
  • Simultaneous with fabric testing, the specified keyswitch designs (e.g., membrane/diaphragm or rubber dome/molded keyswitch) will be developed and several samples will be produced.
  • Upon completion of fabric testing and selection of satisfactory candidate fabrics, keyswitch assemblies will be attached to the sample fabric using the production methods (e.g., sonic welding, heat staking, snap fastening) contemplated.
  • The keyswitch/fabric assemblies will then be put through dynamic and static test protocols to verify performance of the fabric with switches attached, in terms of appearance, alignment, registration, and stability of keyswitch positioning and motion, and absence of keycap torquing.

Satisfactory completion of this fabrication, testing and assembly methodology will result in the engineering and manufacturing release of the specifications for the production fabric material and manufacturing, and for the keyswitch assembly tooling, fixture and production processes.

Design Commonality of Attachable and Embedded Handheld VARIO Keyboard Configurations

The engineering and mechanical design of a production VARIO expandable keyboard with fixed width keys and touch-typing tactile feel has been accomplished with 98% commonality of parts between an attachable wired or wireless product, and a keyboard assembly which is physically embedded and electrically integrated within a handheld device host platform. The basic design has been mechanically engineered to be primarily constructed as a keyboard subassembly with keyswitches/expansion fabric/contact harness/supporting rails and backplate. The bottom side of this assembly is shown below:

 

Figure A

This then integrates with an end-frame support structure (shown in dashed lines in Figures A and B) which grips the ends of the fabric, and supports the keyboard subassembly with stability in contracted and expanded modes of operation.

 

Only frame assemblies and bezel parts, which make up the end-frame sections, would be replaced by other components whose customized design will be dictated by the specific dimensions, industrial engineering criteria and material composition of the host platform device into which the VARIO keyboard would be embedded and integrated. A closer view of these host platform components, also illustrated by dashed lines, in shown in Figure B1 and B2.

Figure B1

Figure B2

There can be other opportunities for part and assembly customization to meet particular form factor or product needs, and these would be addressed with each client..

 

As examples, Figure C presents a rendering of the top view of the VARIO keyboard in a generic standalone product configuration. The harness ends are shown to illustrate one example of where a connector might be attached for a wired connection. In the event of a wireless or, for example, a Bluetooth mode of connection, then customizing of the VARIO keyboard assembly would create the space for the powering battery, battery holder, battery door, Bluetooth chip mounting and antenna.

Figure C

.

The VARIO keyboard assembly in Figure D is shown as an example of a configuration within a generic handtop PC or mini-notebook form factor, integrated into the host platform with space underneath the keyboard reserved for electronics such as processor memory, miniature disc drive, and wireless connectivity electronics.

Figure D

 

In the following Figure E, the top picture illustrates a full-size keybaord design integrated with a clamshell smartphone model In such designs, electronics is generally less complex and could be mounted in the display clamshell housing, allowing a shallower base for the keyboard.

Figure E

In this lower vew, the expandable VARIO mechanism design is modified to produce a QWERTY thumb keyboard, where preformed membrane switches can replace individually molded keyswitch assemblies for simplicity and size reduction. Alternatively, the host housing design can be reduced to approximately 4” in width to make one hand phone use much easier, while housing an embedded VARIO thumb keyboard expandable to approximately 7 ½” for greater user convenience and ease of data input operations.

In Figure F, this rendering of the basic VARIO keyboard assembly illustrates integration of the expandable QWERTY keyboard, in full size or thumb keyboard format, as an articulated attached “backpack” configuration for a PocketPC or PDA phone. The VARIO keyboard harness ends would be brought together and merged at the point where the connector to the host platform would be mounted. The exact type of connection and its mechanical design is a function of the customer’s requirements.

Figure F

Thus, as illustrated, the detailed mechanical design and engineering of production models of VARIO keyboards is completely adaptable to the major configurations of handheld devices on the market.

VARIO Keyboard and Keypad Design Engineering Activities

RAST’s development team has already addressed many of the keyboard and keypad product design considerations for the mechanical, electrical and fabric components and their integrated production. Alternative design considerations have been identified, pursued and evaluated or rejected to select the most effective solutions. Based on specific customer product configurations, the result of all this experience can be applied to optimize the final product design. Among the key engineering activities investigated and evaluated are:

  • Tactile touch-typing selection of force-displacement methods and components

 

 

  • Key actuating methods
  • Mechanical Interference factors affecting tactile-feel
  • Expandable keytops
  • Flexible printed material key matrix circuit attachment configurations

 

  • Key support guidance and framework structures
  • Backplate support for keyswitch assemblies
  • Row alignment methods
  • Fabric placement with respect to the keys
  • Fabric anchoring methods for one and two direction expansion
  • Methods of attaching keys to the elasticized fabric and their challenges

 

  • Test methods for the evaluation of the relative performance properties of covered elastane yarns for fibers/filaments
  • Production of woven fabrics from covered yarns
  • Stress-strain and hysteresis creep behavior of elastane yarns and fabrics

  • Protection of fabric edges
  • Dyeing, heat setting and finishing processing for covered elastane yarns
  • Adhesive bonding methods for plastic/fabric connection

  • Keyboard frame latching
  • Subassembly testing and prototyping

VARIO Keyboard Mechanical Design Drawings—Outline Version

Full Size Keyboard with 100% Expansion and Fixed Width Keys

Table of Contents

The following Table of Contents presents a list of 2D drawings and ProENGINEER CAD design files consisting of 3D visualization models and IGES engineering data files for automating manufacturing processes. This engineering material will be used by vendors for production of tools, parts, and assembly fixtures. The Sections of this Table of Contents include (1) “Assembly Drawings” which display and instruct for combining various individual parts into larger functional keyboard elements, (2) “Parts” which include the detailed dimensioning of individual parts, and relevant information on materials, properties, manufacturing processes and tooling, (3) “Tooling and Local Fixturing” which describes specific designs for tooling to assist the fabrication process of sub-assemblies and parts, and which can be adapted to fit the capabilities of existing manufacturers’ equipment and assembly procedures to minimize costs and development of new tools, and (4) “CAD Drawings,” a list of ProENGINEER 3D solid models and engineering design data sufficient to describe keyboard design parameters including design, styling and tool cutting.

 

Section One.............................................................................Assembly Drawings

Expandable Keyboard—Top Assembly

Circuits and Keyboxes Attachment

Snap Domes installation

Key Cap Printing

Kay Cap Attachment to Fabric

Fabric, Guides and Caps Assembly

Flex Circuit Assembly

Button Assembly, small (showing heat staking or sonic weld fabric bonding points)

Button Assembly, medium (showing heat staking or sonic weld fabric bonding points)

Button Assembly, large (showing heat staking or sonic weld fabric bonding points)

Fabric Assembly

Frame Assembly

Guide System Assembly

 

Section Two..................................................................................Parts Drawings

Keybox, small

Keyguide, small

Keycap, small

Keybox, medium

Keyguide, medium

Keycap, medium

Keybox, large

Keyguide, large

Keycap, large

Expandable Fabric

Anchor Rod

Side Anchor

Housing Half

Side Guide

Stop Spring

Release Button

Bezel

Extension Floor

Flex Circuit, Row 1

Flex Circuit, Row 2

Flex Circuit, Row 3

Flex Circuit, Row 4

Flex Circuit, Row 5

Table of Contents for “An Introductory Manufacturing Manual for The Production of Elastane Covered Yarns and Fabrics”

(Note: This manual, prepared specifically for RAST LLC by its professional resources in the field of Fabric and Textile Engineering, discusses some of the primary attributes and properties of stretchable elastane yarns and the considerations in engineering, weaving and finishing fabric formulations made from such yarns. Product documentation is also provided for a specific yarn, Lycra®, manufactured by INVISTA. Based on the extensive yarn and fabric engineering, testing, and manufacturing capabilities available to RAST, specific customer

keyboard expandability requirements can be addressed through selection of the proper yarn structure/fabric construction formulation or by proper re-engineering of these factors. This manual helps understand the foundations and principles which guide such design efforts).

 

PART A: STRETCH FABRICS IN GENERAL & THEIR PROCESSES

Introduction

Production of Elastane Fibers

Typical Stress-Strain Behavior of Elastane Fibers

Production of Combination Yarns

Production of Woven & Knitted Fabrics

Fabric Preparation & Dyeing

Special Finishing Processes

 

PART B: LYCRA® BASED STRETCH FABRICS

 

Introduction

Fiber

Yarn

Fabric

Finishing

Garments

Fabric/Garment Care

LYCRA Power Standards

LYCRA 3D Standards

Cut & Sew

Innovations

 

Section Three................Tooling and Local Fixturing (without automated machinery)

Key Printing, Holding Fixture

Circuit Attaching Fixture

Dome Install Fixture

Key Fabric Interposer

Guides-to-Caps Staking

Section Four....................................................................................CAD Drawings

Pro/ENGINEER® CAD multi-view and cross-section drawings and 3D models of all keybody/circuit/fabric/frame/release lock/base plate/runner attachments and assemblies process descriptions, tolerancing, geometry creation, mechanism kinematics, design animation, technical surfacing, assembly management, weld documentation, 2D production drawings and sheet metal design .

Assembly LARGE-KEYBOARD-TOP contains:                                                   

Qty   Type          Pro/E model             

1    Sub-Assembly  CIRCUIT
1    Sub-Assembly  FABRIC
1    Sub-Assembly  FRAME

Sub-Assembly CIRCUIT contains:   

Qty   Type          Pro/E model             

1    Sub-Assembly  CIRCUIT-ROW-1
1    Sub-Assembly  CIRCUIT-ROW-2
1    Sub-Assembly  CIRCUIT-ROW-3
1    Sub-Assembly  CIRCUIT-ROW-4
1    Sub-Assembly  CIRCUIT-ROW-5

Sub-Assembly CIRCUIT-ROW-1 contains:   
                                                
Qty   Type          Pro/E model             

1    Part          CIRCUIT-ROW-1

13   Sub-Assembly  KEY-A3-SMALL
1    Sub-Assembly  KEY-A3-MEDIUM

Sub-Assembly KEY-A3-SMALL contains:   

                                             
Qty   Type          Pro/E model             

1    Part          BOX-A3-SMALL                  
1    Part          DOME-2                        
1    Part          GUIDE-A3-SMALL                
1    Part          CAP-A3-SMALL                  

Sub-Assembly KEY-A3-MEDIUM contains:   
                                             

Qty   Type          Pro/E model             

1    Part          BOX-A3-MEDIUM                 
1    Part          DOME-2                        
1    Part          GUIDE-A3-MEDIUM               
1    Part          CAP-A3-MEDIUM                 

Sub-Assembly CIRCUIT-ROW-2 contains:   
                                                
Qty   Type          Pro/E model             

1    Part          CIRCUIT-ROW-2                 
13   Sub-Assembly  KEY-A3-SMALL
1    Sub-Assembly  KEY-A3-MEDIUM

Sub-Assembly CIRCUIT-ROW-3 contains:   
                                                
Qty   Type          Pro/E model             

1    Part          CIRCUIT-ROW-3                 
11   Sub-Assembly  KEY-A3-SMALL
2    Sub-Assembly  KEY-A3-MEDIUM

Sub-Assembly CIRCUIT-ROW-4 contains:   
                                                
Qty   Type          Pro/E model             

1    Part          CIRCUIT-ROW-4                 
10   Sub-Assembly  KEY-A3-SMALL
2    Sub-Assembly  KEY-A3-LARGE

Sub-Assembly KEY-A3-LARGE contains:   
                                                
Qty   Type          Pro/E model             

1    Part          BOX-A3-LARGE                  
1    Part          DOME-2                        
1    Part          GUIDE-A3-LARGE                
1    Part          KEY-BAR-LARGE                 
1    Part          CAP-A3-LARGE                  

Sub-Assembly CIRCUIT-ROW-5 contains:   
                                                
Qty   Type          Pro/E model             

1    Part          CIRCUIT-ROW-5                 
2    Sub-Assembly  KEY-A3-LARGE
6    Sub-Assembly  KEY-A3-MEDIUM

Sub-Assembly FABRIC contains:   
                                                
Qty   Type          Pro/E model             

1    Part          FABRIC                        
2    Part          ANCHOR-ROD                    
6    Part          ANCHOR                        

Sub-Assembly FRAME contains:   
                                                
Qty   Type          Pro/E model             

2    Part          HOUSING-HALF                  
1    Part          EXT-FLOOR-2                   
2    Sub-Assembly  GUIDE
4    Part          RELEASE-BUTTON                
2    Part          BEZEL                         

Sub-Assembly GUIDE contains:   
                                                
Qty   Type          Pro/E model             

1    Part          TRACK-GUIDE                   
2    Part          STOP-SPRING    

TOTAL PARTS IN TOP ASSEMBLY  LARGE-KEYBOARD-TOP   Total Parts: 277 
--------------------------------------------------------------------
Qty
  Title              
Dwg no.  
Material      
1  
FLEX CIRCUIT, ROW 1
1372-48-1
POLYIMIDE
47
KEYBOX, SMALL      
1372-30  
POLYCARBONATE
61
SNAP DOME          
1375-31  
SILICONE RUBBER, SHORE A 45-50
47
KEYGUIDE SMALL     
1372-31  
POLYCARDONATE
47
KEYCAP, SMALL      
1372-32  
POLYCARBONATE
10
KEYBOX, MEDIUM     
1372-33  
POLYCARBONATE
10
KEYGUIDE MEDIUM    
1372-34  
POLYCARBONATE
10
KEYCAP, MEDIUM     
1372-35  
POLYCARBONATE
1
FLEX CIRCUIT, ROW 2
1372-48-2
POLYIMIDE
1
FLEX CIRCUIT, ROW 3
1372-48-3
POLYIMIDE
1
FLEX CIRCUIT, ROW 4
1372-48-4
POLYIMIDE
4
KEYBOX, LARGE      
1372-36  
POLYCARBONATE
4
KEYGUIDE LARGE     
1372-37  
POLYCARBONATE
4
KEY BAR, LARGE     
1372-    
STEEL  KEY STABILIZER
4
KEYCAP, LARGE      
1372-38  
POLYCARBONATE
1
FLEX CIRCUIT, ROW 5
1372-48-5
POLYIMIDE
1
EXPANDABLE FABRIC  
1372-39  
SEE SEPARATE SPECIFICATION
2
ANCHOR ROD         
1372-40  
STEEL
6
SIDE ANCHOR        
1372-41  
BRASS
2
HOUSING HALF       
1372-42  
ABS
1
EXTENSION FLOOR    
1372-47  
STAINLESS STEEL
2
SIDE GUIDE         
1372-43  
ABS
4
STOP SPRING        
1372-44  
SPRING STEEL, TBD
4
RELEASE BUTTON     
1372-45  
ABS
2
BEZEL              
1372-46  
ABS

Appendix A

Sample Listing of Yarn and Fabric Formulation, Physical Testing and Prototype Production Weaving Equipment

  • Fabric Formation - Weaving
    • AVL Computerized Loom
    • 33" Card Loop Draper Terry (model 3DBI)
    • (2) 38" Crompton & Knowles Terry
    • 66" Crompton & Knowles Terry
    • 190cm Dornier Rigid Rapier
    • 54" Draper
    • 50" Draper Terry Gripper
    • 32" Draper X2
    • 62" Draper X3 Full Jacquard
    • 58" Gunne Rigid Rapier
    • 19" Picanol Electronic Airtronic Airjet
    • 175cm Picanol Flexible Rapier
    • 8 Pignonel Smit Flexible Rapier
    • 190cm Nissan Air-jet
    • 50" Nissan Water-jet
    • 190cm Sultzer Ruti Air-jet
    • 85" Sulzer Projectile
    • 190cm Tsudakoma Air-jet
  • Physical Testing Laboratory
    • Abbe Engineering Tetrapod Walker Carpet Abrasion Tester
    • Acco Moisture Tester
    • (7) Alfred Sutter Yarn Twist Tester
    • Atlas Crockmeter (Abrasion Color-Fastness Tester)
    • Atlas Fade-Ometer (Carbon/Xenon Arc)
    • Atlas Fade-Ometer (Xenon Arc)
    • Atlas Random Tumbler Pilling Tester
    • Atlas Scorch Tester
    • Atlas Weather-Ometer (Xenon Arc)
    • Atlas Weather-Ometer (Sunshine Carbon Arc)
    • Baush & Lomb Microscope with Range from .7x to 3x
    • Betatec Automatic Abrasion and Cut Tester
    • (6)Brown & Sharp Yarn Skein Reels
    • CSI Cohesion Tester
    • CSI Cotton Fiber Blender
    • CSI IZOD Impact Tester with Sample Maker
    • Cox & Wright Hydrolic Press Dye Cutter
    • Exact Weight Shadograph
    • Fibronaire (Fiber Maturity Tester)
    • Fisher/Ainsworth Balance
    • (2)Fisher Melting Point Apparatus
    • Fisher Isotemp Oven
    • FLR Cantilever Bending Tester
    • Frazier Air Permeability Tester
    • (2) Frazier Compressometers
    • Geier & Bluhm Hairyness Tester
    • H.M. Morgan Sonic Modulus Tester
    • ICI Mace Snagger Tester
    • Instron Controller
    • (2)Instron Environmental Chamber
    • Instron Tensile Tester Model 1125
    • Instron Tensile Tester Model 1130
    • Ironite Fabric Presser
    • Kawabata Evaluation System:
      • Compression Tester
      • Surface Tester
      • Pure Bending Tester
      • Tensile and Shearing Tester
    • MacBeth Evaluaion Light Chamber
    • Machine Craft Synfloor Carpet Abrasion Tester
    • Mettler Balance
    • (2)Mullen Tester (Impact Fabric Strength Tester)
    • Monsanto Tensile Tester with Printer and Recorder
    • Perspiration Tester - Ga Tech Made
    • (6)Pressley Fiber Strength Tester
    • Punch Press Manual Dye Cutter
    • Richmond Water Absorption/Penetration Tester
    • Sanborn Carrier Amplifier Recorder
    • (5)Sarter Balances
    • Sheffield Micronaire ( Cotton Fiber Maturity Tester)
    • Spinlab Fibrograph and Sample Maker (Staple Length Tester)
    • Sulzer Ruti Hairyness Tester with Control Panel
    • Stoll Universal Abrasion Tester
    • Sutter Web Sorter (Fiber Length Distribution Unit)
    • Sybron Hot Plate
    • Technician Infranlyzer
    • Testron Tensile Tester with Recorder
    • Thermolab II
    • (3) Thwing-Albert Elmendorf Tear Testers
    • TRI Weaver
    • Uster Eveness Tester with Processing and Recorder Attachments
    • Uster Single-end Dynamometer and Attachment (Yarn Strength Tester)
    • United States Testing Co. Brushing Device
    • United States Testing Co. Knit Shrinkage Gauge
    • Varian NMR Spectrometer
    • Voland and Sons Analitical Balance
    • W. & L.E. Gurley Densometer
    • Wira Dynamic Loading Impact Tester
    • Wolf Electric Foam Cutter (Circular)
    • Wolf Electric Foam cutter (Straight)
    • Wyzenbeek Abrasion Tester
    • (6)Miscellaneous Balances
  • Yarn Formation Complex
    • Opening and Cleaning
      • Centrif-Air Opening Machine
      • Saco-Lowell Cleaner/Air Filter
      • Toledo Scale
    • Carding
      • Davis and Furber (pilot scale-cotton)
      • Davis and Furber (polyester)
      • Hollingworth "Americard" (cotton)
      • Hollingworth "Americard" (polyester)
      • McDowell (pilot scale-wool and cotton)
      • Shirley Plant (pilot scale-cotton)
    • Drawing
      • Platts (pilot scale-cotton)
      • 8 Sliver Rieter
      • (2)16 Sliver Rieter
    • Combing
      • 12 Spindle Saco-Lowell
      • 10 Spindle Saco-Lowell Lap-Winder
    • Roving
      • 16 Spindle Saco-Lowell Rovematic
    • Spinning
      • 3 Spindle Edref Friction Spinning
      • 24 Spindle Murata Air- jet Spinning
      • 20 Spindle Platt Open-end
      • Platts-Ring Spinning (pilot scale)
      • Repco (pilot scale)
      • (2)96 Spindle Roberts Arrow
      • 6 Spindle SKF-Spintester (pilot scale)
      • 14 Spindle Whiten Ring Spinning
    • Winding
      • 18 Spindle Barmag
      • 20 Spindle Leesona
      • Savio (pilot scale)
      • 8 Spindle Schlafhorst
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